Crysalli CR-UC2 Wartungshandbuch

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Inhaltsverzeichnis

Seite 1 - & CR-UC2 Undercounter

CR-2 Countertop & CR-UC2 Undercounter Installation & Service Manual 100112

Seite 2

CR-2 SYM QTY PART NO. DESCRIPTION 1 1 S0653 LID 3 1 S0262-LF CARBONATOR TANK ASSEMBLY 4 1 S0073-48 PROBE ASSEMBLY 5 2 S0660 SERVICE PANEL, SIDE 6 1 S0

Seite 3

CR-2 Cont. SYM QTY PART NO. DESCRIPTION 29 1 S0655 FRAME, COMPLETE 30 1 E0276 TRANSFORMER, 40 VA, TWO REQUIRED W/8 VALVES 31 1 S1308 CONTROL BOX, W/CO

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CR-UC2 INTERNATIONAL CARBONIC INC.ADELANTO, CALIFORNIATITLEDATEDRN. BYCHK. BYAPPR. BYICISPACE CADET REM OTESC-R1/6/05GLW343515698343416101112131518192

Seite 5 - PREFACE

CR-UC2 SYM QTY PART NO. DESCRIPTION 1 1 S0680 LID ASSEMBLY 2 4 A0020 SCREW, 8-32 X 3/8 T.H., S.S. 3 2 S0679 SERVICE PANEL, SIDE 4 1 S0678 SERVICE PAN

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CR-UC2 Cont. SYM QTY PART NO. DESCRIPTION 26 1 S0663 EVAPORATOR ASSEMBLY 27 1 S0509 ACCUMULATOR 28 1 Z0010 CAP TUBE, 9' - .050 29 1 S0656 BUCKET

Seite 7

Common parts list for both Models 11

Seite 8

INTERNATIONAL CARBONIC INC.ON/OFFPOWERG1 G2 G3 G4IBC1IBC2 CU1CU2B1B2 B3B4 B5MO TOR1MO TOR2SHORTL ONG GNDON/OFFA2 A3 A4 A5S-68-BGREENBLACKWHITEON/OFFTR

Seite 9 - BIG FELLA POST MIX

DIRECT WIRE CARB-RECIRCDIRECT WIRE BLACKDIRECT WIRE WHITEWHITEGREENDIRECT WIRE (GREEN) GROUNDTERMINAL BLOCKGREENWHITEBLACKBLACKWHITE"USE COPPER

Seite 10 - DESCRIPTION

THEORY OF OPERATION The Crysalli was designed to manufacture and dispense carbonated and non-carbonated water much like your local bottling plant tha

Seite 11 - CR-2 Cont

The level of the carbonated water within the stainless steel mixing tank is used to operate the motor driven pump. The liquid level control, in conju

Seite 12 - SPACE CADET REM OTE

IMPORTANT: This manual is a guide for installing, operating, servicing and maintaining this equipment. Refer to Table of Contents for page locat

Seite 13

CAUTION: In order to have even distribution of cold water, the cold-water circulating lines must always be run in series even on multiple station i

Seite 14 - CR-UC2 Cont

CHAPTER II INSTALLATION This chapter covers unpacking and inspection, selecting location, installing CR-UC# and related components, connecting water

Seite 15

LOCATION RECOMMENDATIONS FOR CR-UC2 1. Position unit as close as possible to proper electrical source, 120V 60HZ. 2. Position unit with a minimum

Seite 16 - ELECTRICAL SCHEMATIC 120 VOLT

SAMPLE OF POSSIBLE INSTALLATION (CR-UC2 to two towers) 19

Seite 17 - DIRECT WIRE CARB-RECIRC

CR-UC2 INSTALL UNDERCOUNTER 1. Select a counter location for your draft tower and a well ventilated undercounter or remote location for your CR-UC# C

Seite 18

17. Check draft tower and connections for leaks. Wrap all exposed lines with insulation. 18. Once unit has built the ice bank you are ready to dis

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CR-2 INSTALL Countertop 1. Select a location for you chilled water dispenser. Place unit as close as possible to water filter connection & 120-v

Seite 21

INSTALLATION Cont 1. Make all connections: C02 gas, plain water . 2. Place CR-UC2 in position. Make sure sufficient space between bulkheads, wa

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INSTALL WATER FILTER ASSY. 1. Install water filter assembly on wall or other supporting structure. 2. Connect water filter assembly to inlet of

Seite 23

TABLE OF CONTENTS

Seite 24

INSTALL OVER FLOW DRAIN LINE 1. Rout drain hose or connect hose on CR-UC# unit with drain using 1/2” I.D. clear plastic pipe or 1/2” copper or PVC t

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CONNECTING THE DRAFT TOWER (CBR-V2) TO CR-UC2 The CBR-V2 draft tower contains two water lines plumbed to the faucets, one for carbonated sparkling w

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TWO CBR-V2 TOWERS INSTSALL DETAIL. ELECTRICAL REQUIREMENTS: The CR-UC# requires a 120 VAC, single phase, 6

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CHAPTER III PREPARATION All steps in previous chapters should be understood and carried out before proceeding. PREPARING SYSTEM FOR OPERATION Be s

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CHAPTER IV OPERATORS INSTRUCTIONS This chapter covers operator’s responsibilities for daily pre-operation check, adjustments, replenishing C02 and s

Seite 29

CHANGING WATER BATH Drain water bath a minimum of twice a year. This can be accomplished by siphoning water with short hose into bucket or removing

Seite 31

CHAPTER V SERVICE AND MAINTENANCE This chapter describes service and maintenance procedures to be performed on SCR units and related components.

Seite 32

Monthly: 1. Clean condenser fins or filter to make sure the refrigeration unit has adequate airflow. 2. Inspect components of cooling unit wat

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CHECKING / CHANGING WATER BATH Semi-Annually check water level in water bath. If it is low, more water should be added for maximum product cooling.

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TABLE OF CONTENTS (cont’d) ... PAGE CR-2 CABINET MAINTENANCE……………………………………………………...

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WATER PUMP MAINTENANCE (RECOMMEND THIS BE DONE BY A TRAINED SERVICE TECH) Warning: The water pump inlet strainer screen must be inspected and servic

Seite 36

CARBONATOR MAINTENANCE SAME AS WP 1. Unplug refrigeration unit power cord from electrical socket. 2. Remove lid from unit. 3. Look down into

Seite 37

ALWAYS INSTALL NEW “O” RING, (S-13). 5. Assemble check valves together as shown. 6. Connect water inlet line to double check valve assembly.

Seite 38

12345671011121314159234568234567S-215S-22S2-0SYM QTY PART NO. DESCRIPTION1 1 S-14 HOUSING, CHECK VALVE 1/4" M.F.2 3 S-13 SEAT "O" RING

Seite 39

REPLENISHING C02 SUPPLY 1. Close empty C02 cylinder shutoff valve. 2. Disconnect high pressure C02 regulator, then remove empty C02 cylinder

Seite 40

SANITIZING PROCEDURES Your local health department rules and general area cleanliness should determine the frequency at which the unit should be sani

Seite 41

TROUBLE SHOOTING IMPORTANT: Only qualified personnel should service the SCR unit and components. WARNING: To avoid personal injury and or propert

Seite 42

Frozen water bath 1. 2. 3. 4. Bad ice bank control. Refrigerant leak causing undercharge. Defective agitator motor. Dirty water bath. 1. 2. 3.

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Note: Ice bank freezes from bottom of evaporator upward. A refrigerant leak or insufficient charge might show ice at bottom and not at top of evapor

Seite 44

Dispensed product makes foam as it leaves dispensing valve 1. 2. 3. 4. Pressure of CO2 to high. Dirty nozzle and valve cavity. Temperatur

Seite 45

PREFACE Crysalli is manufactured on behalf of Western Pacific Distributors by International Carbonic Inc. INTERNATIONAL CARBONIC INC. has enjoyed ove

Seite 46

CARBONATION TROUBLE SHOOTING FLOW CHART #1 MOTOR/PUMP NOT OPERATIONALValves dispensing gas & syrup onlyDisconnectelectricalRemove spade

Seite 47

CARBONATION TROUBLE SHOOTING FLOW CHART #2 MOTOR/PUMP DOES NOT COME ONNon-carbonated water & syrup being dispensed onlyChec

Seite 48

CARBONATION TROUBLE SHOOTING FLOW CHART #3 CARBONATORNOT OPERATIONAL Water Pump Motor runs continuously EXCESSIVE PRESSURE AT VALVE

Seite 49

NOTE SECTION Frequently Called Numbers: __________________________________ ____________________________ __________________________________ _______

Seite 51 - only

CHAPTER I GENERAL DESCRIPTION This chapter gives the description, theory of operation, and design data for the CR-2 and CR-UC2 Crysalli units and

Seite 52 - runs continuously

TABLE I - I DESIGN DATA COOLING UNIT Overall cabinet dimensions: CR-2 CR-UC2 Height 24” 20” Width 20” 20” Depth 22” 20” Wei

Seite 54

CR-2 INTERNATIONAL CARBONIC INC.ADELANTO, CALIFORNIATITLEDATEDRN. BYCHK. BYAPPR. BYICIBIG FELLA POST MIXSC-BF1/6/05GLW1623471389105523212425121517 181

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